Hey, Ron. The 15/16" flare width is from the tip of one flare to the tip of the other flare on the other side of the housing. It sounds like you're just measuring the size of one flare, unless your housing is less than 5/16" wide! Double check and let me know what you come up with.
Y'know what? I really have no desire to take the stinking door apart again just to check that out. 15/16" on my tape rule looks close enough for government work to what I remember before putting everything back together again. I think the 81-005is what I need. Why did they keep changing the model #s when they all look the same? Thanks. Gonna order some and cross my fingers.
I know how you feel, actually. In this industry, one business is always swallowing up another, and products exchange hands constantly. Sometimes it's hard to keep track of who has what. I hope this works out for you, though. If not, please let me know, and we will try to help you as best as we can.